AMarshall

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About AMarshall

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    Journeyman Poster

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  • Gender Male
  • Location Atlanta, GA
  • Woodworking Interests I'm a SketchUp fanatic, and trying to develop my hand tool skills. I'm re-building my small garage shop for hybrid woodworking, and trying to cram it all in there! We are renovating our house to be more of an Arts & Crafts / Craftsman bungalow, but I'm drawn to Greene & Greene, Mid Century Modern, and contemporary styles also.

AMarshall's Activity

  1. AMarshall added a post in a topic Almost Finished - Final Questions   

    I used 3M's 77 spray adhesive to put suede into my leg vise.  Worked great, and I suspect if it ever needs repair it will be easier to work with than CA glue. I also used a coat of Danish Oil, just because it was handy.  I have no complaints.  Just avoid something slicker that builds up a layer of finish and you'll be fine.
     
    Congrats on your new bench!
  2. AMarshall added a post in a topic Leg mortises into Top?   

     
    As far as pegged tenons, this makes them "mostly" permanent.  You could always drill out the pegs, but it's not going to be easy to take apart the joint.  The bench Marc built was designed to be disassembled if needed.  By using the spax screws and avoiding pegs, you can take off the top.  Then the base will come apart because of the bolts used down there.  If I recall correctly, Schwarz used drawbore pegs everywhere in most of his benches - so they don't come apart.
  3. AMarshall added a post in a topic Leg mortises into Top?   

    The spax screws will pull the top down onto the base, but they do very little to fight any sideways movement. The mortise and tenons in the legs prevent the top from moving around on the base.  There could be some movement from seasonal wood shrinking and expansion, and these are such thick timbers that the screws would just bend.  In addition, the leg vise itself pushes against the edge of the top slab.  Without something to resist that force, the top slab could move backwards and not be aligned with the base.
     
    If you are not wanting to do the full mortise and tenon, at least plan to put in a couple large dowels at the top of each leg.  These could be just 1" dowels to connect the top and legs.
     
    Hope that helps!
  4. AMarshall added a post in a topic Plans   

    Well folks, it was bound to happen.  Marc found an error in the plans, so we published a new version today.  Specifically the mortises & tenons in the stool sides were not the same height.  The chair itself was not affected.
     
    Download the latest version to get the updates.  The correct version has "May 28, 2014" on the cover page.
  5. AMarshall added a topic in Guild Builds   

    Plans
    Just wanted to mention a couple quick notes about the plans.  First, thanks for everybody's patience.  It's taken me longer than expected to get this set of plans together, for a lot of whiny reasons.  But the final plans are now complete and sent off to Marc for distribution.  He should have them up very soon.  There aren't any changes to the design, just a few more pages of views and a shiny cover page.
     
    Oh, and I got rid of the sweet 1980's hunter green cushions.  Marc should like that!
     
    If anybody has questions or problems with the plans, post in this thread and I can help.  Marc's good with the woodworking, but he jacks up SketchUp all the time.   If you need help printing the templates or scaling the model or see any dimensions that are missing, just gimme a shout!
     
    Looking forward to seeing this one come together!
    • 4 replies
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  6. AMarshall added a post in a topic Can't wait!   

    Sorry guys, I just saw this thread.  I've been heads down trying to get the plans finished.
     
    This was my fault, because I created two documents.  The standalone file that Marc put out there is meant to be printed full scale, either on one big sheet or spread across multiple sheets and taped together.
     
    The page that was embedded in the full "packet" of the plans will always come out as a single sheet.  It was intended for folks who want to redraw the grid.  I should have taken off that "print full scale" note on this version.
     
    Sorry for the confusion!
  7. AMarshall added a post in a topic Thoughts on making a kid-sized Morris Chair?   

     
     
    In Sketchup, scaling each part individually is gonna be a major pain the neck.  It's super easy to rescale the whole model in about 5 clicks, which will keep everything proportional.  Here are the steps:
    Open the model (Hah!) Using the tape measure tool, measure a dimension that is known.  You might want to draw a new line somewhere that is exactly 10 inches long, for example - and measure this.  Or find an easy part to measure on one of the exploded views. If you did step 2 correctly, you'll get a number in the status bar in the bottom right of the screen. IMMEDIATELY type the target size that you'd like this measurement to be, and hit enter.  For example, I want that 10" line to be 7.5 inches instead. Sketchup will ask if you want to resize the whole model.  Yes! If you choose wisely, you'd probably be able to keep the thicknesses workable for most pieces.  For example, a scaling factor of .75 would take the rails from 1" thick to 3/4", and the side and back slats from 1/2" to 3/8".
     
    PM me if you need help with this!
  8. AMarshall added a post in a topic 5 foot long bench - anyone built one?   

     
    If you are planning to use the benchcrafted tail vise, you need to keep the overhang that's in the plans on the right side. I'd take length away from the left hand overhang first, but leave about 3" overhang minimum.  Take the rest out of the middle, and shrink the base the same amount.  Call it 12 inches from the left side, and 9 from the middle - if my math and memory about the original dimensions are both correct.
     
    If you want to get really fancy, consider making the right side legs offset from each other.  The rear leg can be much further outward than the front leg - since the tail vise is in the front only.  This would help with stability, but require a diagonal lower stretcher.  This was the solution that Jameel at benchcrafted used for the 60" bench he made.
     
    Of course, if you're using different tail vise hardware all bets are off.
  9. AMarshall added a post in a topic DIY vise hardware   

     
    You guys in Kennesaw should come down for breakfast with the local Modern Woodworkers Association guys.  We meet 2nd Saturdays of the month in Norcross, and we usually get 5-10 people.  Info is here: http://www.modernwoodworkersassociation.com/2012/09/mwa-atlanta-monthly-breakfast.html
     
    Cochese, I have let the blog sit idle for too long.  It was always just a "for fun" thing, and life gets in the way.  We have had 2 little girls in the past couple of years, so you can imagine where that time goes these days.  I have hopes of getting back to it though, and I'm building out a new shop after a recent move.  I'm itching to get back to woodworking!
  10. AMarshall added a post in a topic DIY vise hardware   

    I'll be very interested in seeing what you come up with. I have no metal working skills but I was able to find 1"-4 tpi acme screws and nuts online pretty cheap. I think a 36" long screw was about $30, and the nuts were under $10 each. The site was www.surpluscenter.com. I made a leg vise and had enough rod left to make a "Moxon" vise also. The 1" screws are plenty strong, no worries there.
  11. AMarshall added a post in a topic Just getting started   

    I'm in Atlanta, and wondering where you called about those prices.  Eric is right that you need thicker stock - at least 8/4 for most of the bench.  Some parts are actually 12/4 also if I remember correctly.
     
    I've had good luck with Peach State Lumber in Kennesaw, or Atlanta Hardwoods in Mableton.  There are a few other places on the north side also.  Try Suwanee Lumber also.
     
    It's a little out of date (Q1 2013), but Atlanta Hardwoods has these prices listed on their website at www.hardwoodweb.com
     
    8/4 Ash for $3.86
    8/4 Poplar for $2.25
    8/4 Soft Maple for 4.13
  12. AMarshall added a post in a topic Trimming slabs to length question   

    I also used the miter saw approach, though mine was a thinner top slab.  Sounds like that's not an option for the OP.
     
    My advice: Don't buy a tracksaw just for this.  Use what you already have.  I'd put my largest diameter straight bit into my router, and set up a fence to get a nice 90 degree cut.  Work down as far as you can from each side.  If you can't get through all the way, I would roughly cut away the leftover "tenon" as close as possible to the final surface. Within 1/16" or 1/8" should be possible, with a circular saw or hand saw.  To get rid of the remaining material, I'd shoot the end with a jack plane or smoother until the whole surface is flush. Throw the slab on a pair of sawhorse, with a flat piece of plywood underneath the end.  Flip the plane on it's side and run it on edge.
     
    Depending on how much wood is left after the routing, a nice sharp wide chisel could also work to get rid of that last bit.
  13. AMarshall added a post in a topic Gap stop question   

    There has been good advice so far...now for something else.  How about taking those fat clamps and holding them up against a belt sander for a couple minutes?  Bang, all done.
  14. AMarshall added a post in a topic Cutting the box in half   

    A little late, but I can confirm that Marc is planning to use the table saw.  The plans show 1/4" thick trim in the middle of the box, where the lip will be.  This was sized so that a 1/8" table saw cut would leave 1/16" on the lid and base of the box for an edging.
  15. AMarshall added a post in a topic PDF Version   

    Sorry Rick, it's all my fault.  With two little kids and a day job, there hasn't been much time lately.  Also, there wasn't as much time between the last Guild project and the start of the Humidor.  Marc is really keeping up the pace!
     
    I am working on the final plans, and everything will be ready before the next video is released on Friday November 8th.