Dutch Tool Chest


jmaichel

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A little more progress yesterday.

 

I attached the front, lower lip and skids to the bottom of the chest. I know this does not seem like a lot for one day but it takes time to rip, crosscut and plane each part.

 

I thought the best way to make sure the front was flush with the sides was to leave it a little long and then my LA Jack plane to flush it to the chest sides. The from also needed a 30 degree slope that matched the top of the chest. I just drew a straight line from the case sides and then planed it down to match the angle. I used glue and cut nails to attach the front to the chest

 

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The lower lip was attached the same way but did not receive any edge treatment. I also just used a block plane to flush it the case sides.

 

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The skids to the bottom are just attached with screws and are intended to be replaced when worn down. I beveled all the edges to make it easier to drag.

 

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I attached the ship-lapped back panel today. I don't have a rabbet plane or a moving fillister plane, so I had to improvise a little while making the panels. I used a batten and my rabbet block plane to create the rabbets for the ship-lapped panels. I just used screws to attach them, just in case I wanted to the back in the future. I left each side a little proud and planed down the end grain flush with the sides. 

 

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I left the top a little long too. I ripped off most of the excess wood and then planed down to match the 30 degree angle of the sides. 

 

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More progress over the last couple of days. Made the fall front for the chest and got the bread board ends glued up to the top. Again my rabbet block plane came in very handy for cutting the tenons for the breadboard ends on the top. In the interest of full disclosure I did use one power tool cheat for this project. I cut the grooves for the breadboard ends with a dado stack and my table saw. I don't have a plow plane or combination plane and I really wanted the breadboard ends, so I broke down and used my table saw. 

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Over the last couple of days I got the chest painted and put a coat BLO on it. For the paint I just went with some leftover blue paint that I used on the Shaker cabinet that I built for my joinery bench. I really thought about going with a more traditional milk paint finish but thought it would be more prudent to just use up what I had on hand. I am going to make a tool rack for it in the next day or and I should be getting the hardware for it on Tuesday. I also need to do a little touch up sanding on the inside of the case once the finish has cured. I thought I could paint the chest without getting any paint on the inside...I was wrong! 

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Here are a couple pictures of the finished chest. I went with some hardware that I found on Amazon. I ran into a little bit of an issue while installing the strap hinges. I am not sure if I cut the notches on the top to deep or if the top of the chest was not totally level. I had to remove some material from top of the chest (where the angle is at) in order to get the top to lay flat and not catch on the back of the chest. The good news is that the back is easily removed and I can replace it in the future. Honestly it is not that big of a deal to me, the chest will probably never leave my shop. I just added tool rack and a saw till and decided to leave the rest of the floor plan open for now. 

 

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