Paul Sellers, Mallets and Laminating


lewisc

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If you skip to the 3 min mark, you'll hear Paul mention that he doesn't like laminating timber together for mallets and that nothing laminated will hold for a long time. 

What do you think of that statement? If it wasn;t for laminating, I wouldn't be able to do much of my work because of the price/availability of thicker timber. Maybe he means it won't hold together for impacting tools. I'm making a carvers mallet tomorrow from maple that I was planning on gluing with Titebond II to get the thickness and drilling and gluing a different timber for the handle. It's got me wondering.

 

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Glue manufacturers often state that a glue joint is stronger than the wood itself. I would have no hesitation to make a glued up mallet. If it fell to bits then make another or get bigger stock to make it from solid next time. 

I make a lot of laminated items like guitar necks. They aren't being used to impact anything with (unless the user is somebody like Townshend) and never had them fall apart. Paul may be referring to impacting tools and he has over 50 years of experience.

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I made this mallet. It's not very old maybe a few months but I've whacked things with it as hard as i could swing it and nothing happened. Used it to drive wooden stakes in the ground with excellent results. It's far more beat up now then this picture which makes it look good.

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I had another laminated mallet that lasted me 2 years with no issues. That one broke because i was juggling hammers and it dropped from about 9 feet up handle first on to the floor.

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4 hours ago, Chestnut said:

I had another laminated mallet that lasted me 2 years with no issues. That one broke because i was juggling hammers and it dropped from about 9 feet up handle first on to the floor.

Am I the only one that read this and needed to ask, why were you juggling hammers?

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