minorhero

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About minorhero

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    Journeyman Poster

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    http://www.apple-wood.com

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  • Gender
    Male
  • Location
    Maryland
  • Woodworking Interests
    Learning the basics, box making, and rebuilding old woodworking machines

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  1. On this one its original. I usually go original unless one or both of the pieces are broken. When I restore I never bother trying to preserve the original japanning. I use electrolysis to remove EVERYTHING. Then from that clean point I tape it up and apply paint. I find glossy engine paint to be a good choice and I lay down a REALLY thick coat. Way thicker then you are "supposed" to. This gives the closest finish to the original japanning I have found. I give it 2 days to dry then remove the tape. I usually need to use a razor a bit to clean up the edges. The paint tends to stick in patches to the tape and want to come off. Spray lacquer is what I use for the wood pieces after sanding off any original finish. A wire wheel on a bench grinder cleans up the hardware pieces.
  2. I have done more then my fair share of handplane and power tool restoration. I say how far you go depends entirely on what you enjoy doing. I actually enjoy taking a piece of equipment completely apart and restoring every nut and bolt to new or better then new standards. To that end the hand planes I buy tend to be in rough shape. This is the before and after of my number 7 I would advise getting a new (good) blade. The old blades are just not up to modern metallurgy standards.
  3. minorhero

    Robotic carpenters

    The video only showed robots using a chop saw and a Roomba cutting what looked like foam. Then a person is seen putting in dowels. No video of a robot making mortises or drilling dowels. I can't help but feel that is the more significant work. Still I am not surprised. With cnc machines taking on the tasks they do it's only a matter of time before robots are incorporated into more parts of the craft. I for one wouldn't mind a robot taking over the milling operation. Etc
  4. Google search. Barn hoist. There are a bunch of options both manual and electric. This kind of thing has been done for hundreds of years but it will cost you. Especially if you need to modify your building after it's built.
  5. minorhero

    Lightsaber Project

    Ya took about 3 months spending a few hours every few days. It can be done easier by buying the outside pre-milled instead of building it by scratch.
  6. minorhero

    SawStop Router Tables

    Looking at the SawStop website they just appear to be regular high quality router tables. No safety features being advertised.
  7. minorhero

    Lightsaber Project

    So at least one person requested a mini-journal on this. Its not woodworking though, so of course mods please move it if deemed inappropriate. A year ago while searching for Christmas presents I came across a whole other hobby of folks who build lightsabers. There are subsets of this hobby with folks dueling with lightsabers etc, but I am only interested in the building part of it. This is properly called "Saber Smithing." No, I am not making this up. There are many different ways to build a lightsaber but the basics involve using some kind of light source, a poly carbonate "blade" and most use a sound card as well. There are several makers of the sound cards but they pretty much all use an accelerometer to tell when the blade is moving or when it hits something and then they play a sound. Many sound cards also support adding one or more accent LEDs to make your lightsaber look all spiffy and futuristic. I have to date made 2 lightsabers. The first one actually did involve some wood. Infact I used walnut rings I turned down on the lathe to cap either end of my leather wrap. My second lightsaber used no wood and instead has copper as an accent. Both lightsabers use rechargeable lithium 18650 batteries to power the LEDs. The design I chose to go with is just a trio of very powerful LEDs at the base of the poly-carbonate tube. Here are some pictures of me making my second lightsaber: The basic body of the lightsaber is steel tube originally designed to be used a bicycle seat post. Using a dremel with a cut-off wheel and some hand files I shaped one end. Also using the dremel and a vise I bent some 1" copper tubing so that it formed shrouds for my main body. This is what that looked like: I wanted to have a window into the inside of my lightsaber where a bright light could shine out. I used some more pipe fittings and JB weld to create an indent into my shroud. In that indent I mounted a peephole from a door: Using a similar process I created a bezel for my switch that would activate the lightsaber I knew I wanted something on top of my lightsaber to give it more character. I expiremented with lots of things that would make it look more futuristic. Bits and pieces that don't actually do anything but make a lightsaber look cool are called "greebies." No idea why. Here is one option: I eventually settled on this one: The bottom of the lightsaber went through a similar process: As I progressed I added some more of the functionality needed to make the saber actually work. Here you can see the recharge port installed, this is how the batteries are maintained. https://i.imgur.com/ttBXc8l.jpg/img] And a brass blade screw. This tightens against the polycarbonate blade and keeps it from falling out. For the bottom of the saber I settled on an idea of cutting out a section to make a window. The idea is that since the light source is further inside the hilt the window would be lit. Unfortunately since I am doing this all by hand I made the window a little too big: I then added some screws to actually hold the copper bits in place (before they were just resting there or taped on for design purposes), and I also added a leather wrap with artificial senew thread (you can buy this stuff at a craft store). I decided on using a piece of aluminum tubing I cut apart and shaped to cover up the window a little bit. Still will get some shine through but less then the original: At this point the saber is done on the outside but the inside still needs to be wired. I had essentially no history of soldering or doing any kind of electrical work prior to building my first saber. And while the instructions on building these things are not as easy as say putting together a lego or some such, it is possible to figure it out by watching some videos and reading up on forums. This gives you an idea what it looks like to solder one of these together: The blade for the lightsaber is 1" poly-carbonate tube filled with "blade diffuser" material which is just clear plastic gift wrap from the store. This stuff redirects the light from the LEDs in the base to the sides instead of all just shooting straight up. Here is a picture of the lightsaber without the blade but with a "Blade Plug" which is basically just some greeby stuck in there to block most of the light (each of the 3 LEDs puts out aruond 300-400 lumens so staring at the light directly is a bad idea) but look like it could be a real lightsaber: And here is a quick video so you get an idea as to the sounds and lights involved: In case folks are interested here are some links that may prove useful (not affiliated with these of course): The Custom Saber Shop Store http://www.thecustomsabershop.com/ The Custom Saber Shop Forum http://forums.thecustomsabershop.com/forum.php FX Sabers Forum https://www.fx-sabers.com/forum/
  8. minorhero

    Wanna see some purple heart?

    I have been following this guy on a wooden boat forum. He is doing some pretty amazing stuff. But yea, I always get tired just watching him and I'm only 35!
  9. minorhero

    Welding in your woodshop

    I don't weld in my woodshop but I do grind and drill metal all the time. You get metal dust on things but it's not a big deal.
  10. minorhero

    Dining Table

    I added breadboard ends because I included my wife in the design phase. She thought they would look nice and they do. To this day she proudly tells people she helped design the table and it has breadboards because of her.
  11. minorhero

    Researching Scroll Saws...

    That is a "racing stripe" powermatic almost certainly from the 70s. My walker Turner is a similar"spring loaded" model as we're many built in this era. Modern scroll saws are different beasts and frankly superior because they have two arms one above and the other below the table that keep constant tension on the blade. The older spring loaded ones rely on a spring above the table to keep tension and are prone to buckling in the blade when the spring can't keep up. Still good for many tasks and I like mine when I need it. But modern scroll saws are just better.
  12. minorhero

    Advice on a Stanley No.6 Please.

    I would buy a lunch box planer and skip the hand plane for flattening all together. There are definitely times where a hand plane makes sense but in my view unless you just adore hand tools and hate power tools, basic flattening should be done with a jointer and planer. It will cost more than a single hand plane but will save you many many many hours in just the first project. That's said if for whatever reason you still want to buy just hand planes I would not buy this particular hand plane. The reason being is that you are paying about twice as much for getting one that's in clean condition but with a broken handle. I would invest in a dirtier one that you can take apart and spray paint yourself if you feel like it or at least one that has more blade left so you don't have to immediately Buy a new blade to go with it. I own both a number six and a number 7 and a number 7 is better at jointing the edges but a number 6 is better a flattening the face which is what it sounds like you want to do, though honestly both could do either. You don't actually need to restore the hand plane to use it though but if that is something you want to do just do a Google search for restoring hand planes and you'll find a bunch of people talking about how to do it a few hours is all it really takes.
  13. minorhero

    Torsion top box — mdf or plywood?

    I think the answer to your question depends on the quality of ply. If you are buying super cheap ply with knots and gaps you are better off going completely mdf because it provides an extremely homogeneous material. If you are going with the good ply you can only buy at a hardwood seller, than I would say that beats out mdf. For my money I rather go all mdf and coat the top with something to repel water and spend my money on projects that live in my house and not in my shop. Your mileage may vary though /shrug.
  14. minorhero

    Epoxy vs Glue on 41 Ford Woodie

    If it's hide glue it can be done with water and heat. Look up how to go about it. If it's not hide glue you are in trouble.
  15. minorhero

    Epoxy vs Glue on 41 Ford Woodie

    I have not had experience trying to restore something this old. My inclination is to take it apart, clean the surfaces and reglue. That is possible if it has hide glue. It's not possible if it was not hide glue. Drilling holes to fill with glue is not a great way to go to my mind since the only surface they will reach is the hole itself plus internal cracks. A thinned epoxy is your best bet if you want to get to internal cracks. Doing multiple pours of epoxy to fill gaps is also possible. Glue is also not a great surface for new glue to stick to. So if you pour epoxy or tightbond into a crack that was previously a glue joint, the stuff you pour in is not going to stick as well as it would to glue free wood. Probably not what you want to hear but if it were me I would remake the entire door if it were no longer structurally sound. It will look substantially better.