Popular Post difalkner Posted July 24, 2018 Popular Post Report Share Posted July 24, 2018 I wasn't certain where to post this so mods please move if needed. I took a ton of photos during this build but I certainly won't bore you with all those and I have a few videos but none in presentation form. The build is well documented and I may do a video compilation one day if I have time. I've mentioned this many times over the last couple of years and it's finally to a point where I can post photos. Over the last 30 years or so I have replaced tops, backs, done fret jobs, inlay, glued braces and lining, refinished, made bridges, saddles, and nuts, replaced tuners, and all kinds of repairs, etc. but this is the first guitar I've built from scratch. I cut all the wood for this including resawing the back/sides/top, cutting the binding and bracing from lumber or billets, etc. Along the way I've designed and built my own modular cantilever side bending fixture that will accommodate sizes from Jumbo down to 0, possibly smaller like a Ukulele. I'll post photos of the side bending fixture later and also built all the forms, fixtures, templates, and jigs for the build. I started the build a couple of years ago just working an hour in the evening, sometimes two, and some on weekends, but I put it aside and didn't touch it for about 8 months. I'll tell you ahead of time that it sounds good, is bright, has great sustain, and plays very easily with good action. But it may be a while before I make a video of it being played. Back and sides - Honduras Mahogany Top and bracing - Sitka Spruce Neck - African Mahogany with Maple and Honduras Mahogany center pieces Headstock, rosette, arm bevel, heel cap, and tail wedge - Walnut burl Headstock inlay - Zebrawood Fingerboard, bridge - East Indian Rosewood Binding, purfling - Zebrawood and Maple Sound port lining - Macassar Ebony Solid lining - Honduras Mahogany Side braces - Honduras Mahogany Finish - Shellac (French polish), measured just over 1 mil at the bridge The neck is bolted on and I devised a way for it to be completely removable. It can go from tuned to pitch to neck off in about 5 minutes. In the week that the guitar has been tuned to pitch it is holding its tuning as good as my other guitars. The intonation still needs some minor tweaking but I'll play it a while before working on it again. Assuming I like it enough to play in church I'll install a K&K Pure Mini pickup. If I decide to just play it at home and with friends I'll save the pickup for a future guitar. In the meantime, here are a few photos of the build and some of the finished guitar. Back bracing with Padauk glue strip - Top bracing - Gluing the back in place - Finished guitar. I didn't want a super high gloss finish but rather decided to do an old world vintage patina. Nothing against the super high gloss finishes but I have 5 guitars with high gloss finish and wanted this one to be different. Now that I've done it this way I like it even better than I thought I would. So feel free to comment, ask questions, critique. I have about 1,500 photos of the build and good documentation but these few photos tell the story just fine, I think, so I'll spare you the copious extras. Enjoy! David 14 Quote Link to comment Share on other sites More sharing options...
Coop Posted July 24, 2018 Report Share Posted July 24, 2018 Super, super cool David. Well done! 1 Quote Link to comment Share on other sites More sharing options...
wdwerker Posted July 24, 2018 Report Share Posted July 24, 2018 Definitely a cool project. I've never seen holes in the sides of a acoustic guitar before. Do they make it sound different or louder maybe ? Quote Link to comment Share on other sites More sharing options...
difalkner Posted July 24, 2018 Author Report Share Posted July 24, 2018 That's a sound port and enables the player to better hear the instrument. Most of the sound is normally projected out of the sound hole and away from the player. But the sound port allows the player to hear without leaning over and further deadening the sound with his/her body (smothering the guitar inhibits vibration which kills sound). There's a noticeable difference if you cover the sound port so I guess it works. David Quote Link to comment Share on other sites More sharing options...
wtnhighlander Posted July 24, 2018 Report Share Posted July 24, 2018 Beautiful instrument! I love the details you added, like the sound port and eased edge of the lower bout. Very nice! 1 Quote Link to comment Share on other sites More sharing options...
mat60 Posted July 24, 2018 Report Share Posted July 24, 2018 Id give you 10 likes for this if I could. 1 Quote Link to comment Share on other sites More sharing options...
Mick S Posted July 24, 2018 Report Share Posted July 24, 2018 Beautiful job, David! 1 Quote Link to comment Share on other sites More sharing options...
RichardA Posted July 24, 2018 Report Share Posted July 24, 2018 Beautiful workmanship. Damn well done. 1 Quote Link to comment Share on other sites More sharing options...
pkinneb Posted July 24, 2018 Report Share Posted July 24, 2018 Very nice! One question how did you make the bevel in the last pic? 1 Quote Link to comment Share on other sites More sharing options...
Popular Post difalkner Posted July 24, 2018 Author Popular Post Report Share Posted July 24, 2018 2 hours ago, pkinneb said: Very nice! One question how did you make the bevel in the last pic? Thank you!! Honduras Mahogany veneered in Walnut burl - Cutting a new line for the bevel and trying a test piece of Walnut burl - Arm bevel profile - Fitting the Zebrawood binding to the Walnut burl - David 5 Quote Link to comment Share on other sites More sharing options...
pkinneb Posted July 24, 2018 Report Share Posted July 24, 2018 Thank you sir!! I was really curious how you did that. I don't nor do I have any ability to play but I still want to make a guitar some day. 1 Quote Link to comment Share on other sites More sharing options...
Tom King Posted July 24, 2018 Report Share Posted July 24, 2018 Awesome!!!! 1 Quote Link to comment Share on other sites More sharing options...
curlyoak Posted July 25, 2018 Report Share Posted July 25, 2018 Very fine work. Thanks for sharing! 1 Quote Link to comment Share on other sites More sharing options...
Coop Posted July 25, 2018 Report Share Posted July 25, 2018 I’m impressed. Great work! 1 Quote Link to comment Share on other sites More sharing options...
Chet Posted July 25, 2018 Report Share Posted July 25, 2018 That is one fine looking project I like some of the details you added to make it better/unique. I am very impressed. 1 Quote Link to comment Share on other sites More sharing options...
Popular Post difalkner Posted February 8 Author Popular Post Report Share Posted February 8 I realize this is an older thread but since this video pertains to the thread this is the best place to post it, even if I did complete the guitar almost 5 years ago (doesn't seem like it's been that long). This is mostly about French polishing the top but there are some additional photos and the video is short, less than 3 minutes long. 4 Quote Link to comment Share on other sites More sharing options...
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