allencrane Posted September 2, 2013 Report Share Posted September 2, 2013 I was very fortunate to find a local supplier of some beautiful African mahogany, but they only had 4/4, no 5/4. I was able to mill very lightly on the base and only had to compromise about 1/16 in final thickness for each piece (for a total compromise of about 1/8 in each direction). So the base and cleats don't concern me, but here is what does... I definitely want the breadboard ends to stand proud of the top. I have plenty of 4/4 that I could face joint and then plane down to thickness for this and it would match perfectly, but I'm concerned that the long tenons in the top (and the screws and tight fit of the ebony plugs along the sides) may want to split the breadboards along the thickness plane. Is my concern warranted? Should I hold off until I find some true 5/4? I welcome your thoughts and suggestions! Quote Link to comment Share on other sites More sharing options...
AMarshall Posted September 9, 2013 Report Share Posted September 9, 2013 It sounds like you have been able to get a final thickness of 15/16" out of your 4/4 stock. That's all the breadboards are supposed to be, so I say go for it. The major seasonal movement will be across the width of the lid, and that's specifically what breadboards are designed to handle. Though the wood will expand the same percentage for the thickness, even a large movement of 5% won't be huge for a 3/4" thick lid. Plus, the main lid body and the breadboards should get thicker at the same rate, especially if they come from the same batch of lumber. Quote Link to comment Share on other sites More sharing options...
allencrane Posted September 14, 2013 Author Report Share Posted September 14, 2013 Thanks, Aaron! And as always, you did a masterful job on the SketchUp plans. You rock, my friend! Allen Quote Link to comment Share on other sites More sharing options...
AMarshall Posted October 8, 2013 Report Share Posted October 8, 2013 Super slow reply, but thanks Allen! Quote Link to comment Share on other sites More sharing options...
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