Blending polyurethane


Just Bob

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I am pretty sure I know the answer but thought I would ask.  Has anybody successfully blended a new poly finish with an old?  My wife wanted me to add a kitchen cabinet and make the butcher block counter grow.  That part was easy, but now I have to refinish the counter top.  My thought was to feather out the old poly then use a thinned coat for the first new finish.  Google says no, but thought I would ask here.  I think I am just trying to delay the inevitable, which is pulling the sink and refinish 23ft of counter.

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It will always show unless you sand the whole thing. 

This is similar to trying to find a break point in refinishing a hardwood floor. It always looks different, even if the flooring isn't very old. 

If I was doing this for a client, the only way I would do it to make it look right is sand off the whole thing and finish it all together. 

Removing the sink and re-installing it would be easier than trying to tediously work around it. 

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  • 5 years later...
2 hours ago, rathi said:

I know this is an old thread but wondering if you used thinned poly or not after the first coat.  I recently messed up my newly refinished wood floor and I'm trying to do something like this so I don't have to recoat the whole thing.

You do realize that this was 6yrs ago?  I have trouble remembering yesterday!  That said I am 95% sure that after the first coat I went to full strength.  One caveat,  I installed and finished the original counter top so I was able to use the exact same brand name  and type of poly.  Hopefully you will be able to do the same.   If it matters I still can't find the transition line and the counter looks pretty darn good today.

 
 
 
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On 3/23/2022 at 12:14 AM, Just Bob said:

You do realize that this was 6yrs ago?  I have trouble remembering yesterday!  That said I am 95% sure that after the first coat I went to full strength.  One caveat,  I installed and finished the original counter top so I was able to use the exact same brand name  and type of poly.  Hopefully you will be able to do the same.   If it matters I still can't find the transition line and the counter looks pretty darn good today.

 
 
 

Thanks Bob.  Appreciate the input. 

Before looking into the right way of doing things I just sanded down the initial blemish and poly'd over it - feathering over the old poly adjacent to it.  I don't have a seam line so much as a hazy area where there is now 6 coats of poly compared to the 3 coats surrounding it.  Would rather have seam lines than this haze.  So I'm going to try a modified version of what you did.  I don't want to feather out too far because if it doesn't work it will just be a larger imperfection.  So on on the side parallel to the planks I will not feather and just hope the space between the planks hides the seam.  On the other sides where the seam would be perpendicular to the planks I will feather maybe an inch at 500 and see how that works.  

Will report back how it works out.

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