Table saw cove jig


amateur eric

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Saw my instructor in cabinet class throw this together. Thought it was pretty smart and creative. Was doing it to recreate another piece for a repair job. IMG%7Boption%7Dhttps://images.tapatalk-cdn.com/15/08/25/8a60c5129bdde0316a7e1c381ff8deab.jpg%7Boption%7Dhttps://images.tapatalk-cdn.com/15/08/25/f2819e8467e0c9f28ca8e754705d36e4.jpg] Sent from my SCH-I545 using Tapatalk

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It does work but be very careful ! 

Only raise the blade 1/16th or LESS  for each pass !

It is not the best thing to do to your saw. I would not try it on a direct drive or light weight portable saw. A cast iron contractors saw at the minimum. 

If you needed 10 or 12 ft of cove molding it might be worth the effort. You will have a lot of hand sanding to clean up the saw marks.

 You need to use very straight consistent stock to run through a jig diagonally. Very parallel edges, extremely flat face too. Expect some warping and twisting after you remove that much material from a board. Softer woods like pine ,basswood and poplar behave pretty well. Hard maple or figured woods will be a nightmare !

Proceed with extreme caution. The harder the wood the less you should take on each pass.

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I've done it on short pieces of 5' or less to make small boxes. I've done it 3 or 4 times now and had fairly good luck with oak and walnut both.

It does require a lot of sanding after the coving is done however.  And as stated above, you must make several passes and raise the blade just a bit (1/8' or less) for every pass.

I don't have a jig to do it, I just cut a rectangular hole in a piece of cardboard (matching the width of the area to be coved) and put it over the blade to locate a temporary fence clamped to the table of the saw. I raise the blade to the final height that I will cut, put the template over the blade and adjust the angle to match the width of the cove to locate the fence, remove the cardboard, lower the blade to 1/16" and make the first pass and check for the center being right before I continue with more passes.

 

Urn-box005.jpg

 

I forgot that I had also coved wood on a "SCRAP" box not long ago.

 

Scrapwooditems002_zps3d5f6edb.jpg

 

Rog

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