Popular Post gee-dub Posted August 1 Popular Post Report Share Posted August 1 Building this for a family friend. I'll ask later for recommendations on how to get this beast to Texas without breaking the bank . As usual I pull some stock out of the racks and select my boards for the parts. I haven't used this irregular finger joint jig for some time. I ran my setup on some scrap to make sure my reference edge and alignment was what I was after. I won't bore you with the breakdown and milling of the blanks. Once the case sides and ends were cut to final size I cut the fingers. I run a jointer plane around the front and back to even up the edges. No matter how many times I watch Garrett Hack do this to fit an already constructed drawer box into a piston opening I still struggle with this maneuver. I use a straight edge to make sure I don't wander off The back will be beaded slats set into a groove at the top and sides. I can cut the sides at the tablesaw since the cuts can go all the way, end to end (the exit locations will be hidden). The bottom is cut off as the slats will tack to the rear edge of this part of the casework. The top will need a stopped groove. I have an 1/8" spiral bit but this purpose specific bit works easily in one pass so I used it. And this is the proud finger look I am after at the top and bottom of the sides (see the SU drawing above). The fingers are proud on the side but flush at the top and bottom as there will be a sort of crown at the top and a light rail at the bottom. 7 Quote Link to comment Share on other sites More sharing options...
BillyJack Posted August 1 Report Share Posted August 1 I ran into the same problem wanting to build my brother a chess table. He lives in Texas. Afraid if the shipping cost.. 1 Quote Link to comment Share on other sites More sharing options...
Popular Post gee-dub Posted August 2 Author Popular Post Report Share Posted August 2 I wanted to have the case in the clamps last night but instead took a little time at the end of the day and made a larger version of these cauls. They work equally well for finger joints and dovetails. I have some for small box work but, these fingers are of a larger scale. There was some talk about bar gauges a while back. Here I am quickly swapping bars to fit the scale of the piece. It just takes one small screw. And it all clamps up like so. The finger joints are mostly self-squaring. A bit of a nudge with a diagonal clamp made things even better. I always feel like I've gotten it right when the corners come together nice and air tight Ever onward . .. 10 Quote Link to comment Share on other sites More sharing options...
Coop Posted August 3 Report Share Posted August 3 Did you put the finish on them or just scraps that had a finish? Also, I didn’t see the holes before (3rd recent pics). Screws with dowel plugs? Quote Link to comment Share on other sites More sharing options...
gee-dub Posted August 3 Author Report Share Posted August 3 The finish was on the scrap. Fun fact: The scrap is from some Paul McCobb furniture that my parents bought after remodeling the house around 1960. If only they had been smart enough to save the furniture instead of scrapping it ;-( I will shellac and wax them as I did the smaller set. The holes are for screws. 1 Quote Link to comment Share on other sites More sharing options...
Chestnut Posted August 3 Report Share Posted August 3 Do you have information on that finger joint jig? I really like the look of that. I've been wanting to up my finger joint game and doing them like dovetails is difficult at times. Quote Link to comment Share on other sites More sharing options...
treeslayer Posted August 3 Report Share Posted August 3 Great work as always @gee-dub, and BTW I’ll be stealing your idea for the cauls, that’s a nice solution for glueing those joints Quote Link to comment Share on other sites More sharing options...
gee-dub Posted August 3 Author Report Share Posted August 3 On 8/3/2023 at 4:35 AM, Chestnut said: Do you have information on that finger joint jig? I really like the look of that. I've been wanting to up my finger joint game and doing them like dovetails is difficult at times. PM sent. 1 Quote Link to comment Share on other sites More sharing options...
Popular Post gee-dub Posted August 3 Author Popular Post Report Share Posted August 3 I tend to fit my joinery and do any rough work prior to final surface prep. I knock the edges back on the back-slats creating a sort of raised panel look. I use scratch stocks for more complex edge treatments but for this simple round-over a small plane is fine. So here's the puzzle pieces for the back. The raised edges slide into the groove at the sides and top, the slats half-lap over each other down the long meeting edges, and the bottoms of the slats are rabbeted to rest on the bottom of the case. The outer slats go in first. Then slide over and into the grooves on the long sides of the case. I prop them up with a couple of scrap wedges. And slide the center piece into position. These will eventually get tacked to some of the internal structure along the center-line of each slat to allow for wood movement. The recessed back is to accommodate a french cleat for hanging. And here is the basic look. Now I will pull them back out, surface prep them, and set them aside. They will go back in toward the end of the build. 7 Quote Link to comment Share on other sites More sharing options...
BillyJack Posted August 3 Report Share Posted August 3 Looking good. Quote Link to comment Share on other sites More sharing options...
Popular Post gee-dub Posted August 4 Author Popular Post Report Share Posted August 4 Hosting a birthday party so not much done today. I did a mock-up of the tilt front "drawer". Looks like that requested feature is going to work out OK. Nothing puts a spring in your step like dropping a nice sharp plane iron. On the one hand it missed my foot. On the other hand . .. well, we all know which end of a sharp tool hits the concrete. When choosing parts, especially the showy bits, you can create some odd shaped scrap. I don't worry about it. Christmas is coming and those small pieces become gift boxes. My cutoff saw is a little slower than a chop saw but serves me (and stores) well. 6 Quote Link to comment Share on other sites More sharing options...
pkinneb Posted August 4 Report Share Posted August 4 Bummer on the plane blade but the project looks great. That piece should really pop! 1 Quote Link to comment Share on other sites More sharing options...
Popular Post gee-dub Posted August 6 Author Popular Post Report Share Posted August 6 I have reached one of those phases where you spend a lot of time but it doesn't really show. Has anyone ever been sad that they setup a shooting board? Despite squaring up during glue up I have a slight out of square situation with the casework. Since the door and the tilt-out will be inset I want to eliminate this. I could, and have, worked around this while fitting the door and drawer but wanted to apply a little "recovery-woodworking" and see what I could gain. This block at the bottom of the case will be hidden behind the tilt-out. Along with a well fitted french cleat hanger I was able to pretty well re-square the case so I'm happy about that. File this under weird stuff that becomes useful . . . These are cut offs from some vinyl lattice work I used in the yard. I ended up with a bunch of them. Turns out they are very close to 1/8" thick and work as shims or alignment aids. Who knew? In a rare case I actually know where this piece will be mounted. It will be on drywall. I setup the wall portion of the french cleat to use RocLocs. I have used these myself on cabinets much heavier than this jewelry cabinet with good success. The recipients did a beautiful job of remodeling their own kitchen so I am sure they can get this cabinet up on the wall without any trouble. 5 Quote Link to comment Share on other sites More sharing options...
Popular Post gee-dub Posted August 9 Author Popular Post Report Share Posted August 9 There are times when life just seems bound and determined to interrupt my natural flow in the shop. My dog woke me about 2am with the signal that someone was around that hadn't ought to be. I let her out because nothing puts a spring in the old girls step like cornering someone and daring them to try to move. I couldn't see anything that led me to believe there were any two-legged varmints about so I was confused as to what she was doing so far out and for so long. I finally whistled her back . . . the smell hit me before I could even see her . . . skunk! She obviously didn't get a full blast from the critter but she had enough stink on her that she got to spend the rest of the night in the garage. Bath time in the morning. Enough of my tale of woe . . . back to work. I picked up a couple of dings somewhere along the line. This little $20 Sunbeam iron stores easily and is great for steaming out dents. I drill a 3/8" counter bore and a 1/4" hole at a few degrees to accept the pegs that will hold rings. This feature was a specific request. I need some door frame parts and ran into a quandary. I'm sure I paid a premium for 'thick and wide' on this board years ago but it is a good color match so I will cut the frame parts from a strip of it. I tinted some shellac to match my final finish and sealed the inside surfaces with that. I try to avoid finishing areas that will be mostly enclosed with high VOC finishes that off gas for long periods. A tinted shellac has proven to be a good solution. The outer finish will be my usual toxic witch's brew . Here's the parts for the door frame. And here I am set up to cut the bridle joints tomorrow morning. The lack of sleep is making me a little foggy so I want to wait till tomorrow for this operation. 7 Quote Link to comment Share on other sites More sharing options...
Coop Posted August 9 Report Share Posted August 9 Bridle joints are something I haven’t cut in a while and not sure why as I think they are attractive. 1 Quote Link to comment Share on other sites More sharing options...
Popular Post gee-dub Posted August 9 Author Popular Post Report Share Posted August 9 I find they give good service and keep things square when using thinner or narrower frame stock to reduce weight. These have been in service for 10 years. These for nearly 20. I have also used them just for the appearance on things like framed drawer fronts (just a few months old). A handy self-squaring joint to be sure. 4 Quote Link to comment Share on other sites More sharing options...
Coop Posted August 9 Report Share Posted August 9 Can we assume that in the third pic, that the the front is a false front and we just can’t see the front of the drawer box in the pic? Quote Link to comment Share on other sites More sharing options...
Popular Post gee-dub Posted August 10 Author Popular Post Report Share Posted August 10 On 8/8/2023 at 9:49 PM, Coop said: Can we assume that in the third pic, that the the front is a false front and we just can’t see the front of the drawer box in the pic? Correct. It is a frame and panel false front from the recent sideboard build. I scribe the face of the boards when making cross cuts like these bridle joint shoulders. There's always more than one way to do things. I use a knife or a wheel gauge but a ruler and a razor knife would do as well. This shot is for those folks that wonder why they ever bought a tenoning jig . These self-adjusting toggle clamps really speed up the work at the Domino Table. Case in point. I cut all the grooves for the door panels. This gives you a general look at where I am so far. The door figure will blend with the door panel figure. I hope to fit the panels tomorrow. 8 Quote Link to comment Share on other sites More sharing options...
pkinneb Posted August 10 Report Share Posted August 10 Beautiful work!! Quote Link to comment Share on other sites More sharing options...
Popular Post gee-dub Posted August 13 Author Popular Post Report Share Posted August 13 Lots of detail work that take time but shows little. Thought I better post something at least so you don't think I've wandered off . This item is going to live in central Texas so the floating panels have a bit more room to breathe than I generally give local pieces. In lieu of space balls I use blobs of silicone rubber at various locations in the panel grooves. To assure the panels stay centered and the frame stays true I clamp it more than what I would normally. Things seem to be working out. The drawer-looking panel is where the ring tilt-out hides. I use a hand plane to put a bit of a bevel on the door-strike edge so there is good clearance through the swing. The clamp is holding a sacrificial block so I don't blow out the end grain of the bridle joint at the end of the stroke. I keep meaning to make one of those Woodsmith door holder doo-hickies but keep on just doing this with hand screws. And there we go. A little more fooling around with stuff like the top and bottom trim and it will be time to start finishing. 6 Quote Link to comment Share on other sites More sharing options...
BillyJack Posted August 13 Report Share Posted August 13 Turned out nice… Quote Link to comment Share on other sites More sharing options...
Von Posted August 14 Report Share Posted August 14 Looking great. Appreciate the posts. Quote Link to comment Share on other sites More sharing options...
pkinneb Posted August 14 Report Share Posted August 14 Wow those panels really turned out great! Awesome job as always! Quote Link to comment Share on other sites More sharing options...
Chestnut Posted August 15 Report Share Posted August 15 Another great use idea for hand screw clamps! I have a pair and use them for all sorts of odds and ends. That's a very elegant 5 panel door design, i love it. I like the "raised panel" design as well. 2 Quote Link to comment Share on other sites More sharing options...
BillyJack Posted August 15 Report Share Posted August 15 There are a lot of great uses for hand screw clamps.The variable jaws are golden.. 1 Quote Link to comment Share on other sites More sharing options...
Recommended Posts
Join the conversation
You can post now and register later. If you have an account, sign in now to post with your account.