BC Leg Vice on an Old Bench


..Kev

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Most of you have seen pictures of the bench in my shop in the various projects I've posted.  This bench was the very first thing I built for my shop when I started woodworking.  Frankly, I knew less than nothing about woodworking or what I needed in a bench. 

 

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I'm now at a stage where this bench is simply not up to the task anymore.  Primarily because of the cheap vises that I put on it.  I didn't know any better.  My first thought was to replace the bench and build a Roubo.  I could hardly go wrong with that. 

 

After lots of serious thought, I decided to retrofit the old girl with some fancy new Benchcrafted hardware.  My thinking being that if it didn't work out, I could still use the hardware on a Roubo down the road.  Also, I was really happy with the storage in the bench as well as the weight of the bench.  So, here we go..

 

Trimmed the overhang on the top and installed the maple trim.  Ready to build up the leg next.  Also, I donated the old vises to another beginning wood worker.

 

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I decided the vise will be done in Sapele.  Mostly because I have quite a bit of it in the shop.  I'm not opposed to buying material for this project but, I'm all for saving a few bucks where I can.  Here's the glue up for the addition to the leg that will get the mortise for the vise hardware. as well as the first glue up on the chop.

 

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There's still another layer to be added to each.  The mortises are about 1 1/2" deep so, these 2 layers will get me to that thickness.  I cut the mortises in them and then glued up the final layer to get me to final thickness.

 

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Preliminary fit up of the leg build up.

 

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Because of the leg build up, I had to deviate from the plan a little but, was an easy change and still worked well.  I recessed the nut into the leg build up.

 

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Here it is all done..  Trimmed the chop a bit, sanded, and applied a few coats of Arm-R-Seal..

 

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http://imagizer.imageshack.us/v2/xq90/904/gjZL7A.jpg

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Well done, Kev.  Assuming that's the criss-cross version since I don't see a parallel guide anywhere...

 

I'll be curious how you like that Captain's wheel deal with the three knobs.  Seems like that design would slow down the spinning of the wheel compared to the single knob placed on the front.

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Well done, Kev.  Assuming that's the criss-cross version since I don't see a parallel guide anywhere...

 

I'll be curious how you like that Captain's wheel deal with the three knobs.  Seems like that design would slow down the spinning of the wheel compared to the single knob placed on the front.

 

Yes, the crisscross..

 

The wheel is actually really nice..  Especially since you just give it a shove and it closes all the way.

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