Popular Post bradpotts Posted April 16, 2021 Popular Post Report Share Posted April 16, 2021 Here is a door that I completed in December. It is a stave core door. The inside is popular and the outside is Wenge and maple. I also did all of the stained glass. The inlay is their cattle brands, because they live on a cattle ranch. The first one is without the side glass installed. Also there is a short time-lapse of the process. 10 Quote Link to comment Share on other sites More sharing options...
wtnhighlander Posted April 17, 2021 Report Share Posted April 17, 2021 Very nice! 1 Quote Link to comment Share on other sites More sharing options...
Coop Posted April 17, 2021 Report Share Posted April 17, 2021 Beautiful job!! what kind of finish did you apply? Quote Link to comment Share on other sites More sharing options...
Chestnut Posted April 17, 2021 Report Share Posted April 17, 2021 That's a really nice looking door. The stained glass work is a really nice touch. Those side lights look a bit out of palce did they hire you to make soemthing to match there as well? Did I see that you used the Domino to do the main joinery for the door? I've been tossing around making interior doors for our house some day and am just curious how a door like this compares in difficulty to making a cabinet door? They seem similar just a larger scale. Quote Link to comment Share on other sites More sharing options...
difalkner Posted April 17, 2021 Report Share Posted April 17, 2021 Beautiful door, good work, and good video - excellent all the way around! David 1 Quote Link to comment Share on other sites More sharing options...
pkinneb Posted April 17, 2021 Report Share Posted April 17, 2021 Very nice!! Really like the stained glass did you use one panel or is the an inner and outer? I would like to day a front door at some point as well. Quote Link to comment Share on other sites More sharing options...
bradpotts Posted April 19, 2021 Author Report Share Posted April 19, 2021 On 4/16/2021 at 8:04 PM, Coop said: Beautiful job!! what kind of finish did you apply? I used Arm-R-Seal Satin. Quote Link to comment Share on other sites More sharing options...
bradpotts Posted April 19, 2021 Author Report Share Posted April 19, 2021 On 4/17/2021 at 8:43 AM, Chestnut said: That's a really nice looking door. The stained glass work is a really nice touch. Those side lights look a bit out of palce did they hire you to make soemthing to match there as well? Did I see that you used the Domino to do the main joinery for the door? I've been tossing around making interior doors for our house some day and am just curious how a door like this compares in difficulty to making a cabinet door? They seem similar just a larger scale. The first picture and the video were done before I finished the side lights. The second picture taken outside shows the side lights that match. The main joinery is done style and rail just like cabinet doors just with a larger bit. The Dominos were used for more reinforcement and to help keep everything aligned. The door are very similar to making a cabinet door. The part that is a little more difficult is making sure that the hinges line up with the previous door jam hinges. 1 Quote Link to comment Share on other sites More sharing options...
bradpotts Posted April 19, 2021 Author Report Share Posted April 19, 2021 On 4/17/2021 at 2:49 PM, pkinneb said: Very nice!! Really like the stained glass did you use one panel or is the an inner and outer? I would like to day a front door at some point as well. There is an inner and outer panel. I just sandwiched the stained glass in between the two. Quote Link to comment Share on other sites More sharing options...
pkinneb Posted April 19, 2021 Report Share Posted April 19, 2021 4 hours ago, bradpotts said: There is an inner and outer panel. I just sandwiched the stained glass in between the two. So two layers of stained glass or one? Quote Link to comment Share on other sites More sharing options...
bradpotts Posted April 20, 2021 Author Report Share Posted April 20, 2021 19 hours ago, pkinneb said: So two layers of stained glass or one? Just one 1 Quote Link to comment Share on other sites More sharing options...
pkinneb Posted April 20, 2021 Report Share Posted April 20, 2021 20 minutes ago, bradpotts said: Just one Thanks!! I have been kicking this around for a while but have never really looked into how to handle the thermal issues. I live in a colder climate and a single pane would probably not be enough. My guess is with a commercially made door they have one pane of stain glass and then another clear pane but not sure. 1 Quote Link to comment Share on other sites More sharing options...
wtnhighlander Posted April 21, 2021 Report Share Posted April 21, 2021 Paul, for actual insulating ability, don't the panes need a sealed vacuum or inert gas between, to reduce heat transfer? If I were building a window that needed insulating properties, I would consider sandwiching the stained glass between two panes of clear glass. 1 1 Quote Link to comment Share on other sites More sharing options...
bradpotts Posted April 21, 2021 Author Report Share Posted April 21, 2021 On 4/20/2021 at 8:04 AM, pkinneb said: Thanks!! I have been kicking this around for a while but have never really looked into how to handle the thermal issues. I live in a colder climate and a single pane would probably not be enough. My guess is with a commercially made door they have one pane of stain glass and then another clear pane but not sure. Sorry Paul, I misunderstood your question. The stained glass panel is sandwiched between two 1/4" panes of tempered glass. For the side lights, I added some foam between the stained glass and the regular glass and wrapped the whole window with window tape. 1 1 Quote Link to comment Share on other sites More sharing options...
larryjhill704 Posted August 9, 2021 Report Share Posted August 9, 2021 How did you construct the stave? How thick are the hardwood? Im going to attempt constructing a exterior door and have been looking at different construction techniques. Quote Link to comment Share on other sites More sharing options...
bradpotts Posted August 9, 2021 Author Report Share Posted August 9, 2021 On 8/8/2021 at 8:51 PM, larryjhill704 said: How did you construct the stave? How thick are the hardwood? Im going to attempt constructing a exterior door and have been looking at different construction techniques. I want to say that the top and bottom veneer was 3/16 each. That would make the poplar core 1 3/8. I made the veneer oversized though to make sure that I could run it through the jointer and planer and not get down to the "core" Here is a picture of what it looks like. 2 Quote Link to comment Share on other sites More sharing options...
Recommended Posts
Join the conversation
You can post now and register later. If you have an account, sign in now to post with your account.