Cyrnus Posted October 6, 2016 Report Share Posted October 6, 2016 I'm a beginner woodworker and want to start making some reusable templates for use with my router. What materials do you recommend that I use to make durable reusable templates? Also I would appreciate any links to where I could find some of the more standard templates for purchase (like circles, letters, numbers, ect.) I've considered Plywood, hardboard, MDF, and acrylic, though I'm thinking the hardboard might be a bit thin to run the bearing on. I have access to a 3' x 4' laser to assist in cutting the acrylic or hardboard, so I'm leaning towards those right now. I'd appreciate any tips and suggestions. Quote Link to comment Share on other sites More sharing options...
Just Bob Posted October 6, 2016 Report Share Posted October 6, 2016 Alot of people use 1/4 mdf or ply, I prefer 1/2 mdf. If it is going to be reusable I stabilize the edges with thinned glue. 2 Quote Link to comment Share on other sites More sharing options...
gee-dub Posted October 6, 2016 Report Share Posted October 6, 2016 I'm a 1/4" MDF guy. I also keep 1/2" MDF on hand for some things that require a taller bearing surface. 2 Quote Link to comment Share on other sites More sharing options...
mds2 Posted October 6, 2016 Report Share Posted October 6, 2016 1/4 or 1/2 mdf or plywood. whatever i have laying around that is the right size. 1 Quote Link to comment Share on other sites More sharing options...
drzaius Posted October 6, 2016 Report Share Posted October 6, 2016 MDF works well, but is horrid to work with. Softwood ply has too many voids & soft spots. Baltic Birch is great & is nice to work with. More expensive than MDF though. Some apply CA glue to the edge of MDF to harden it, which I haven't tried yet. I have 2 stacked bearings on my 3/4 pattern cutting bit & that works well to spread the wear. 1 Quote Link to comment Share on other sites More sharing options...
Immortan D Posted October 6, 2016 Report Share Posted October 6, 2016 Mostly 1/2" MDF. If you're going to use your template many times, is not bad idea to make a backup copy. You can use an upper bearing router bit for that. Remember to write all the details about the router bit, PC template bushing, etc, on the template itself. 1 Quote Link to comment Share on other sites More sharing options...
Elroy Skimms Posted October 6, 2016 Report Share Posted October 6, 2016 +1 for 1/2" MDF when I plan on reusing the template. For a one-and-done template, 1/4" MDF, hardboard, or whatever I have lying around. I've also used laser-cut acrylic when I really need something perfect. -E 1 Quote Link to comment Share on other sites More sharing options...
pkinneb Posted October 6, 2016 Report Share Posted October 6, 2016 I actually use all of the listed choices just depends on what I am doing. My go to would be Baltic Birch. The tip on using glue for the edge of MDF is a good one I use thin super glue. 1 Quote Link to comment Share on other sites More sharing options...
Popular Post gee-dub Posted October 6, 2016 Popular Post Report Share Posted October 6, 2016 Economical MDF edge treatment; glue size. 2 to 1 ratio of water to glue. Shake before use and apply with a cheap brush. 4 Quote Link to comment Share on other sites More sharing options...
sheperd80 Posted October 7, 2016 Report Share Posted October 7, 2016 1/4" or 1/2" mdf for me, depending on the project and router bit im using. I like how easy it is to sand out a nice curve. You are correct that hardboard isnt great for templates. Its too thin and flakey imho. Sent from my SAMSUNG-SM-G890A using Tapatalk 1 Quote Link to comment Share on other sites More sharing options...
Cyrnus Posted October 7, 2016 Author Report Share Posted October 7, 2016 Thanks for all the tips, I don't think I would've thought of the glue treatment Quote Link to comment Share on other sites More sharing options...
CharleyL Posted October 22, 2016 Report Share Posted October 22, 2016 I usually use 1/4" MDF, but will make them from 1/4" Lexan if I think that I'll be using them a lot. Putting a coat of Poly on the MDF will extend the life of MDF, so most get a coat after they are made. I always use a marking pen and write details on my patterns as to what the pattern is for, what bit and what bushing I used with it. A 1/2" hole drilled near one end lets me hang them from nails driven into the sides of the rafters in my shop attic (only 6' at the peak, so most are easily reached), or from hooks in the ceiling of my shop, for the more frequently used ones. Here, a 40" reach gripper gets them down when needed, or back up there when I'm finished. My shop ceiling is covered with jigs and patterns, except where they would block the lighting or hang above aisles. Charley Quote Link to comment Share on other sites More sharing options...
Eli28 Posted December 7, 2016 Report Share Posted December 7, 2016 I use hardboard all the time and it never let me down. Quote Link to comment Share on other sites More sharing options...
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