Hammer5573 Posted May 12 Report Share Posted May 12 I’m attempting to reproduce a small table for a friend. It requires corner dados (see illustration) for the installation of two lower shelves. I’ve never done a corner dado installation in the past and I’d welcome any advice on the best way to cut the angled dados (dado set, router, saw and chisel etc)? Link to comment Share on other sites More sharing options...
JohnG Posted May 12 Report Share Posted May 12 I’d make a sled to hold the piece at 45*, similar to cutting splines. Either dado set or set up stops and use a flat top grind TS blade. This could also be done on a router table. Or hand saw and chisel. 1 Link to comment Share on other sites More sharing options...
gee-dub Posted May 12 Report Share Posted May 12 A sled or a fixture for your miter gauge depending on scale. I made this out of a piece of 2x4 to cut angled slots in the adjustable rails of a planer sled. The slots accept little wedges to set the height but, same basic idea. Link to comment Share on other sites More sharing options...
Hammer5573 Posted May 12 Author Report Share Posted May 12 Thanks a bunch; that’s kinda what I was thinking…! Link to comment Share on other sites More sharing options...
Popular Post joe mendel Posted Saturday at 01:09 PM Popular Post Report Share Posted Saturday at 01:09 PM Simply use a crosscut handsaw and a sharp chisel and cut to the line, take off the waste little by little from each side to avoid blow out. It should take you twenty-minutes to do four 3/4" wide, 1/4" deep excavations. It just take way too much time, money, and resources to make a jig, and the process is exponentially safer to your hands. Make your period table in the same manner as the period furniture maker created the original. It is way easier than you think it is; do not over-think the process. 3 Link to comment Share on other sites More sharing options...
Ronn W Posted 20 hours ago Report Share Posted 20 hours ago Hammer, You got me thinking about my own leg dado problem. I kept trying to think of a way to do it quickly with power tools but I realized that I was probably going to spend more time thinking an making jigs that it would take to just do it. (thanks Joe). So here's what I came up with. The bulk of the removal of the corner of the shelf was done on the table saw. The rest is hand saw, router plane and chisel work. I haven't yet decided if I am going to glue the joints. I could let them float. I could glue them; this the bottom shelf and the the next one is 11" up - just let the legs flex. 1 Link to comment Share on other sites More sharing options...
joe mendel Posted 18 hours ago Report Share Posted 18 hours ago On 5/22/2022 at 8:21 PM, Ronn W said: Hammer, You got me thinking about my own leg dado problem. I kept trying to think of a way to do it quickly with power tools but I realized that I was probably going to spend more time thinking an making jigs that it would take to just do it. (thanks Joe). So here's what I came up with. The bulk of the removal of the corner of the shelf was done on the table saw. The rest is hand saw, router plane and chisel work. I haven't yet decided if I am going to glue the joints. I could let them float. I could glue them; this the bottom shelf and the the next one is 11" up - just let the legs flex. You are dealing with end grain, and cross-grain conflicts, the glue will do very little to keep the joint together. A well fitting joint will suffice if the legs are made with stable material lacking in twist or bow. 1 Link to comment Share on other sites More sharing options...
Coop Posted 17 hours ago Report Share Posted 17 hours ago Joe, can you show the completed piece? Link to comment Share on other sites More sharing options...
Ronn W Posted 4 hours ago Report Share Posted 4 hours ago On 5/22/2022 at 9:00 PM, joe mendel said: You are dealing with end grain, and cross-grain conflicts, the glue will do very little to keep the joint together. A well fitting joint will suffice if the legs are made with stable material lacking in twist or bow. I tend to agree. I have a good fit on these joints so they should be fine. Link to comment Share on other sites More sharing options...
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