Dewalt DW735X Project


rainjer

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2 minutes ago, treeslayer said:

Very nice, I have a Wixey on my 735 and wouldn’t be without it, also interested in the dust collection box and your results, nice to have someone else  do the R&D, I work in a one car garage that the car lives in and every inch counts 

I have about 2/3 of a 2 car garage. Every tool and cabinet in my garage is mobile...I am always looking for better ways to organize it.

 

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Thanks I guess I should have jacked with mine more than I did as I was always having to reset it or something and got tired of messing with it and gave it to a member here. 99% of the time, I’m really not concerned with the exact thickness, as long as all of the related boards are the same thickness. And I get this by planing them all at the same time. @Chet has a word for this but I can never remember it. Relative dimensioning or something similar. 

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After I warmed myself up went back out and worked on the outfeed side. Another hour or so tomorrow and I should be done with the the manufacturing part. The footprint before this mod was about 21" w X 24" D (not including the mobile base wheel). With the mod it is about 30" w X 24 D (not including the mobile base wheel).

 

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24 minutes ago, fcschoenthal said:

I'm trying to look closely at the infeed & outfeed tables to figure out how they adjust.

The black top float on 1/4-20 X 3-1/2" Hex Socket Cap Screws Bolts in the 4 corners of each table. They go thru a support that is attached to the lower table. The bolts are counter sunk with a flat washer under the head. The bolts are threaded into a t-nut on the bottom side of the top. Then the bolt go thru the support an is tread into a flat washer, 1" thumb nut, a star washer, at 1" thumb nut, and another flat washer. The support had a notch that is about 7/8" tall and 1" deep that captures this hardware. The bolt continue thru the rest of the support and out the bottom table. You adjust the height with the 2 thumb nuts and then you tighten them against the star washer to lock them in place. The base adjustment is about 1/4"-3/8" above the support. I can raise the table about 1" to 1-1/4" total. 

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Today's 5 minute project. I added a magnetic ball mount to hold the outfeed table folded up for storage.  

You need:

2 or 3 - 0.26" ID flat washers
1 - nylon 1/4-20 nock nut.
liquid thread lock
1/4 drill bit & a drill
7/16" socket or wrench.
 
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