live edge coffee table build


Dave H

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I started this live edge coffee table a few weeks ago, I got the bow tie keys/dutchmen installed in the crack area and, did the Ecopoxy pour to fill said crack. The shop got busy helping a friend build some new rails for his pool table that was fun. So last week I built a router sled and flattened one face of the live edge table, I had built on 5/6 yrs ago when I built my work bench but I guess I must have taken it apart for the plywood parts, oh well this ones nicer anyway. After I flattened the face I took it to a guy down the road with a 37" wide belt sander paralleled the bottom face and worked through the grits down to 220 now I'm working on a bread board edge, instead of cutting haunched tenons I made simple jig to cut 5/8" loose tenons  and a slot for the haunch's  here are some pics.

P1000754.JPG.b040a56cf09acd5a7ac909ab8be96009.JPGP1000755.JPG.4cb8228d3ad63911e5db312feb2149ef.JPGP1000756.JPG.18fd91b6aefccbabc6b447d7dc6b5727.JPGP1000757.JPG.8d95f1ba0c3e9406c405449596d49ec1.JPG    

I just finished gluing up the bread board pieces tomorrow I'll finish milling the bread board edges and cut the mortises wit the router jig then try my hand at draw boring that should be fun. 

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So life got in the way but, now I'm back to work on the live edge coffee table! I milled the walnut breadboard ends they fit like a glove, out side loose tenons are over sized 1/4" both sides of each tenon for expansion P1000758.JPG.7c50e2b4b072b1322cce57da506ea86f.JPGP1000759.JPG.683b1a323d99be6210883e6101ac2fa1.JPGP1000760.JPG.69992052f0a1b9416c40aeceffd2c3b9.JPG

I wanted 1/2" maple draw-bore dowels 3 for each end having plenty of maple I milled 5/8" square maple blanks made 2 ply wood (not sure what to call them to hold the blanks onto the drive center and live center)P1000764.JPG.ed7669f8001133b6d994eef7074d9240.JPGP1000765.JPG.19f8e6d544ea6902d8a5211b7db164fc.JPGP1000766.JPG.64ccd1a1d73d10cb51ae5b5abe0f905d.JPG

rounded the blanks of using the gouge sharpened a tang on 1/2" open end wrench 

P1000768.JPG.f411bb2c1aa6d910960d7fe445809554.JPG shaved the dowel down to 1/2" with the wrench and sanded lightly wit 220g sand paper

P1000769.JPG.e2624d0de69e2c71ccb3ed4ca8502c0f.JPGP1000770.JPG.20bdb678a7debc721443d7d36bd6ae1a.JPG then chopped off one end and check the fit on a test hole

P1000772.JPG.6ca0c86b076652cec5a7ddca889b9106.JPGP1000773.JPG.f8abe20353d92b02736524dfb00efea4.JPGP1000774.JPG.a14cb51fc434f7e90093dbdd8d557591.JPGP1000763.JPG.106a1405a17ebe545a86e321a8176e3d.JPG

probably more than you ever wanted to know about dowels

P1000761.JPG.10672c7d49a0a285bfc92ec8d1280a8b.JPGP1000762.JPG.65b5106e6e475b47b695eacc31c8448a.JPG next up draw-boring and figuring out what to do on the ends of the breadboard ends hmmm?

P1000767.JPG

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6 hours ago, higtron said:

I wanted 1/2" maple draw-bore dowels

Fine work sir, and for those of us that don't have a lathe i make my dowels on the router table, 1/2" dowels i use a 1/4" round over bit and make 4 passes on the router table, just make sure to leave each end square for reference.

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You lost me on the third pic, so obviously not a live edge breadboard end. I’m a little slow at times but I’ll catch back up.  

Edit. Oops, apparently there are a majority that understand. Sorry for my slow pace. I’ll stand bye for the finished product. 

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Coop the reason it looks like a big I is because I haven't cut the ends of the breadboards where they come up to the live edges. I can't decide weather to contour them to the shape of the live edge or square them off at the widest point of the live edge? The first way would involve a lot of carving I'm not equipped for right now but, the clocks ticking I think the contoured end would look the best any suggestions welcome? I need to do this before I drive the pegs and I can't take the breadboards on and off? 

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57 minutes ago, higtron said:

something like this for the carving I have the 4 1/2" grinder I never liked the looks of those chainsaw wheels. I wonder about those flap grinding wheels, I should buy one and try it on some scrap..Holey Galahad See Through Disc Round Coarse 

 

When I did my bar stools I used disc like that and then went to 40G sand paper on a Festool RAS115 worked well. One tip if you're buying a 4 1/2" grinder get one with an on/off switch I found my hand would get tired after holding the paddle for a few minutes. Also I found the battery operated ones did not hold a charge long enough for my liking.  Yes I went through three grinders before I settled on the Fein 4 1/2" on amazon for like $105 FWIW it was the cheapest of the three as well :) 

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39 minutes ago, pkinneb said:

When I did my bar stools I used disc like that and then went to 40G sand paper on a Festool RAS115 worked well. One tip if you're buying a 4 1/2" grinder get one with an on/off switch I found my hand would get tired after holding the paddle for a few minutes. Also I found the battery operated ones did not hold a charge long enough for my liking.  Yes I went through three grinders before I settled on the Fein 4 1/2" on amazon for like $105 FWIW it was the cheapest of the three as well :) 

Thanks for the reply, I have a grinder I would be a newbie to power grinding I hate to buy the Holy Galahad if I could get by with a 3 dollar flap wheel I'm going to HD to get one and see on some scrap, nowhere around here sells the Holy Galahad, waiting is not one of my strong suits.

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I used a flap sanding disk on my 4 1/2" grinder this thing did an incredible job I felt like it was easy to control but, with a little more pressure I could hog off material fast. Now some hand sanding down to 220g I was worrying about my ability to do this after the first edge I had complete confidence in my power carving ability the disk was less than $10 and I thought I needed the $70 Holy Galahad disk. I did this outside with a box fan at my back easy peasy.

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Yes coop square on the long grain of the breadboards, contoured on the end grain to look like live edge. I'm really kind of winging it I knew I wanted walnut breadboards just wasn't 100 percent sure what I was going to do on the end grain edges, I wanted the contoured look just didn't know if I could pull it off a couple days ago I decided to just man up and do it, glad I did.

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