New Shop Build


Chris H

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5 minutes ago, shaneymack said:

Its because most people only want the lipstick and could care less about the rest. If someone is going to be in a house for 40 years and spray foam is a 10k upgrade it should be a no brainer because of how much better of a product it is.

Totally agree for a house...for a shop, I think you were getting at the same point, but how many years will pole barn or similar construction last? 30 years? Makes it a tough sell.

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Can you expand on "Ruxol"?  This is not one I have heard of before.  When I Google it, it looks to be a brand priding itself on sound proofing.  Is there a particular product that they offer you'd recommend or have some experience with?

Roxul comfortbatt is a better product than standard fibreglass. It conforms to the usual inconsistencies in 16" oc stud cavities which helps ensure max R value. It doesnt burn like fibreglass, doesnt absorb water like fibreglass and i think its mold resistent as well.

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  • 3 weeks later...

I'm in Michigan so similar climate.  Just built my own pole barn / shop.  Also went through this whole debate.  There s no doubt that the spray foam is the best but I decided I could not afford it.  I put radiant heat in the floor and have 16 ft ceilings. I went with fiberglass 19 in walls 38 in ceiling. 2 ceiling fans and windows up top keep good air circulation.  2 summers and 1 winter down and I've had no issues.  The high ceilings and fans keep it cool in the summer, don't need any AC.  No condensation issues or problems holding heat.

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3 hours ago, BKeys said:

I'm in Michigan so similar climate.  Just built my own pole barn / shop.  Also went through this whole debate.  There s no doubt that the spray foam is the best but I decided I could not afford it.  I put radiant heat in the floor and have 16 ft ceilings. I went with fiberglass 19 in walls 38 in ceiling. 2 ceiling fans and windows up top keep good air circulation.  2 summers and 1 winter down and I've had no issues.  The high ceilings and fans keep it cool in the summer, don't need any AC.  No condensation issues or problems holding heat.

When you guys say radiant heat, are you using the electric or hydronic kind?

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I have the closed system as described by BKeys above in my garage but I went with a forced air furnace in the shop because as a hobbyist WW i am not out there everyday and in MN when its cold I turn the heat down to 50. When I go out to work I turn it up t 70 ish and it heats up much quicker than a radiant heat solution would. Just something to keep in mind.  

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First off congrats on building the new shop and I love watching these build threads. Second I agree with @Janello that you don't need to spray foam. On mine I bought 5'x41' rolls of R19 and hung 10' x 10' sections at a time which went fast. I put a vapor barrier on the walls. I had R44 blown into the ceiling and my found my building is well insulated. On cold winter days my heater runs around 10 mins every hour. The ceiling insulation does great keeping the heat in. It also does great keeping it cool in summer and this is without having any AC in the building. 

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  • 4 weeks later...

Been a while, but progress is slow. The electric company finally got around to bringing in the new service. I got the first outlets in, and a light up. Then started adding my extra joists on the ceiling for radiant barrier and lights to hang from. Hoping to get lights up and radiant barrier started this weekend.

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On 7/7/2016 at 9:45 PM, K Cooper said:

Chris, looking great. A building like this, where the walls go up before the slab is not common in this area. At what point do you pour the slab?

The slab can get poured anytime now.  They build it first then pour the slab for simple cost reasons.  It's less concrete and you don't have to use the steel anchors to keep the building down.  Apparently this way is less labor and less supplies.  

 

I really would like the floor poured before insulation goes up, but I am having a hard time finding someone to pour the floor for a reasonable cost.  All the crews in the area are working larger commercials jobs (aka houses).  Last quote I got was almost $5k, and 6-8 weeks of lead time.  So I have been holding off hoping for someone to take it as a side job.  Because it's all enclosed, they can work it in less than ideal weather.  We'll see how long I can be patient though.  It's the last big thing that I cannot do myself.  

 

On 7/8/2016 at 7:21 AM, TIODS said:

You might think about adding a couple electrical outlets in the ceiling.  Just in case you want to add lighting later.

Nice progress tho!  It's a great feeling when you're getting to that stage.

I have a couple ceiling boxes run, but not enough to supplement lighting. They are really inteded to support any tools I end up hanging from the rafters.  I only have 65W bulbs in there right now and the fixtures are approved up to 150w, so I am hoping if lighting is now what I need I'll swap them out for higher powered bulbs.  Worst case, I could simply pull the recessed lighting and drop standard box in their place to run some halogen lamps.  

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2 hours ago, Chris H said:

I have a couple ceiling boxes run, but not enough to supplement lighting. They are really inteded to support any tools I end up hanging from the rafters.  I only have 65W bulbs in there right now and the fixtures are approved up to 150w, so I am hoping if lighting is now what I need I'll swap them out for higher powered bulbs.  Worst case, I could simply pull the recessed lighting and drop standard box in their place to run some halogen lamps.  

Please reconsider using recessed fixtures or halogen lamps. Recessed incandescent are very inefficient & tend to have a fairly narrow distribution pattern. Halogen, or any incandescent fixtures, are horribly inefficient. Fluorescent strip fixtures that use 4' T8 lamps are cheap & efficient & will give you lots of shadow free light. You can even get fluorescent lamps with a CRI of 96.

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7 hours ago, Chris H said:

 

I really would like the floor poured before insulation goes up, but I am having a hard time finding someone to pour the floor for a reasonable cost.  All the crews in the area are working larger commercials jobs (aka houses).  Last quote I got was almost $5k, and 6-8 weeks of lead time.  So I have been holding off hoping for someone to take it as a side job.  Because it's all enclosed, they can work it in less than ideal weather.  We'll see how long I can be patient though.  It's the last big thing that I cannot do myself.  

What is the going rate for concrete work? 

Im in sountheat MI and paid 2500 to have my 400sqft garage floor removed and repoured last year and felt like I got a good deal. One of my quotes was for almost 5k! 

I know you are just having a pour and no demo but 5k for 1000sqft doesn't seem to bad. 

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Please reconsider using recessed fixtures or halogen lamps. Recessed incandescent are very inefficient & tend to have a fairly narrow distribution pattern. Halogen, or any incandescent fixtures, are horribly inefficient. Fluorescent strip fixtures that use 4' T8 lamps are cheap & efficient & will give you lots of shadow free light. You can even get fluorescent lamps with a CRI of 96.

The recessed are LEDs.

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  • 4 weeks later...
  • 2 weeks later...

We have held off, though I am looking for contractors to get a few more quotes.  I started insulating the walls in the mean time, but I injured my shoulder since.  This has pulled me out of the shop for a couple of weeks.  Hopefully we will get moving again on the floor in a month or so.

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