Bunch O' Boxes, part drei


wtnhighlander

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Did you try clamping an additional surface flush with your work that would support the base of the router on the perimeter?

I see what you mean, Chet. That would help with stability as the edges grew thin, but depth of cut is what led me to go "bottomless". Well, that, and the desire to carve the sides on more of a slope.
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  • 4 weeks later...
Beautiful Ross!! How do you do the monograms?

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Shane, I use a printed pattern glued to a scrap of wood (or aluminum!), and cut the oval on the bandsaw, refining it on the sander. I cut out the letters with a scroll saw. I trace the outline of the oval onto the box lid with a marking knife, and route out a recess freehand. On the larger pine & walnut box, I could use a template and collars, but the smaller boxes and the aluminum were freehand. The aluminum is embedded in epoxy mixed with steel dust to make it black. The big "L" on top of the pine/walnut box is filled with epoxy & brass powder, which came out more orange than yellow.

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Nice job on the boxes Ross! I really like the mulberry trim work ya did.

Dude! That trim was a nightmare. I was designing on the fly, and had already glued the mulberry on as flat, straight pieces. After deciding it needed a profile, I had to come up with ways to cut the profile on the box. Challenging, yes. Fun, no.

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